wire harnesses

We offer top-quality electrical harness production, precisely tailored to the individual needs and specific requirements of our Clients across various industries.

omegaone Harnesses

Customized Production

Our manufacturing is tailored to the specific needs of our Clients, encompassing both fully automated and entirely manual processes. We treat every production order as our own project — analyzing it for potential cost optimizations and improvements. Then, we leverage our global network of Suppliers to source the best components, delivering harnesses that power your product.

Ensuring the Highest Quality

We guarantee the highest quality of the harnesses you order through Advanced Product Quality Planning (APQP) from the very start. A dedicated interdisciplinary team of specialists carefully analyzes your needs and requirements, designing both products and manufacturing processes to eliminate any potential nonconformities. Every new production process at OmegaOne undergoes rigorous testing and validation to ensure its stability and efficiency.

By implementing continuous optimization and lean manufacturing from the outset, we consistently deliver products that not only meet but often exceed our Clients’ expectations.

Always Ready for Change

Agile and dynamic project management in ever-changing conditions is part of our daily work. Our Clients’ products are constantly evolving, leading to shifting requirements for the harnesses that power them.

We are always prepared to adapt any aspect of a project—whether it’s acquiring or developing the optimal machine, adjusting lead times, modifying components, or incorporating new harness functionalities.

The Optimal Production Line for Your Project

Your harness will be manufactured in our state-of-the-art production facility, where highly skilled Operators work seamlessly alongside advanced machinery.

Some of these machines were designed in-house — our Engineers continuously expand our machine park with specialized equipment for unique tasks.
If your product requires a machine we don’t yet have, we will either purchase or build it specifically for your project, ensuring a solution that optimizes costs while delivering the highest quality.

Custom Solutions

Our Key Industries

Our company serves four key industries, providing high-quality electrical harnesses and comprehensive solutions.

Energy Management Systems

We also provide harnesses for energy management systems that integrate various power sources and optimize their usage, supporting sustainability and energy efficiency in a wide range of industrial and commercial applications.

Heating & Cooling Solutions

For the heating and cooling industry, we provide precisely crafted harnesses that ensure the efficient operation of devices such as heat pumps and air conditioning systems.

Data centers

In the data centers sector, our products enable stable and secure power supply and communication, ensuring uninterrupted operation of servers and IT infrastructure.

e-mobility

In the e-mobility sector, we design and manufacture wiring harnesses for electric vehicles, ensuring reliable connections for propulsion systems, lighting, and energy management.

Categories of Harnesses

we most frequently produce

Multi-Core Electrical Harnesses

Precise Integration with Electronic Systems: Electrical harnesses play a crucial role in integrating various electronic systems within vehicles, including engine management, safety systems (ABS, ESP), comfort features (air conditioning, navigation), and infotainment systems. Accurate connections and proper cable shielding are essential to ensure optimal performance, minimize electromagnetic interference, and maintain signal stability.

Cable Harnesses with Low-Pressure Injection Molded Components

  1. Precision Fit: Low-pressure injection molding allows for the precise shaping of components according to design requirements. This method also enables the creation of integrated, one-piece covers and connectors, minimizing the risk of loose parts and providing enhanced protection for the wiring.
  2. Durability & Strength: The materials used in low-pressure injection molding offer high resistance to extreme temperatures. Their flexibility and toughness also make them more resistant to vibrations, which is especially important in automotive and industrial applications.
  3. Protection & Security: Components produced with low-pressure injection molding are more resistant to abrasion, bending, and impact. Additionally, they provide effective shielding for wires against moisture, dust, oils, and other chemicals.

Cable Harnesses with Sealing Achieved Through Heat Shrink Tubing

  1. Protection Against External Factors: Heat shrink tubing creates a seal that effectively shields wires from moisture, water, and other liquids. It also protects harnesses from dust and contaminants, making it especially valuable in harsh industrial environments.
  2. Enhanced Mechanical Durability: The use of heat shrink tubing increases cable harness resistance to mechanical damage such as abrasion, bending, and impacts. This extends their lifespan, even in demanding operating conditions.
  3. Electrical Safety: Shrunk heat shrink tubing provides an additional insulating layer, minimizing the risk of short circuits and enhancing electrical safety.

Cable Harnesses with Components Created Through Ultrasonic and Conventional Welding

  1. Welding of Metal Harness Components ensures a durable connection. Depending on the specific application requirements, we can use either resistance welding or ultrasonic welding.
  2. High Precision, Speed, and No Additional Materials make ultrasonic welding the ideal choice for precise, high-volume production.

Cable Harnesses with Tinned Components

Cable Harnesses with Tinned Components offer reliability, durability, and versatility, making them ideal for applications across the automotive, electronics, and industrial sectors.

  1. Corrosion Resistance: Tinning creates a protective layer that effectively prevents corrosion and oxidation, which is especially crucial in high-humidity environments or those exposed to salt.
  2. Electrical Conductivity: Tinning ensures low contact resistance, enhancing efficient current transmission while providing stable and reliable performance in demanding applications.
  3. Heat Dissipation: The tin coating aids in heat dissipation, protecting wires from overheating, especially in high-current applications. Additionally, tinned wires maintain their conductive properties even at elevated temperatures.

Cable Harnesses with Various Types of Terminations and Connectors

We manufacture a wide range of electrical harnesses with various terminations. With years of experience in delivering projects across multiple industries—including automotive, industrial, telecommunications, and electronics—we tailor our harnesses to meet specific application requirements. Utilizing diverse connection techniques such as crimping, welding, screwing, and soldering, we ensure high-quality mechanical and electrical connections. This guarantees enhanced protection, installation flexibility, and resistance to environmental conditions.

Custom Harness Designs

Our expertise and experience in harness manufacturing are the foundation of our work, but our true passion lies in harness design.

We take great satisfaction in creating solutions that not only meet but exceed our Clients’ expectations in terms of functionality, ease of installation, and quality. Beyond fulfilling technical and functional requirements, we often serve as advisors and experts, helping our Clients enhance their products and achieve success.

Harness Design

Let’s create the next breakthrough product together.

Contact us