Ultrasonic welding is a modern process for joining wires, characterized by high product strength, excellent electrical properties, and long lifespan.
Exposed copper strands of the wire are subjected to vibrations at a frequency of up to 20 kHz through a sonotrode. The vibrations cause the particles to move, and due to the frictional forces, they bond together permanently. This is a fast and efficient process of compacting wires in many different configurations.
We use ultrasonic welding primarily in projects that require securing wire bundles against mechanical damage in critical areas and joining multiple wires together.
For ultrasonic welding, we use machines that continuously analyze process parameters, resulting in high quality of the final product.
We use ultrasonic welding for connecting cables, welding connectors, and compacting wire ends.
We test the strength of the weld using a tensile tester with a force of up to 10,000 N, meeting the IPC standard and specific Client requirements.
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