Electrical harness
assembly

The assembly of electrical harnesses at OmegaOne is a process that combines manual precision with modern technologies to deliver finished products that meet the highest quality standards.

High assembly precision

Most of the assembly process is performed manually at specially prepared assembly stations. Our team of skilled employees ensures that each component is accurately assembled according to internal documentation, based on the Client’s project specifications.

Years of experience

Our company is characterized by high flexibility and the ability to adapt to the expectations and requirements of our clients. We have many years of experience in assembling various types of electrical harnesses and are always open to new projects. We are able to adapt both our machinery and expand the knowledge and skills of our employees to ensure maximum satisfaction with the projects we execute.

For electrical testing, we always use dedicated pin connectors to prevent mechanical connection with the mating connector before delivery to the Client.

Electrical harness assembly

How do we carry out the process?

Optimal selection of components

We provide the entire supply chain, including components tailored to the customer’s order. We assemble custom cable glands, sensors, metal components, and can also manufacture glands or connectors using Makromelt technology.

Traceability

Electrical harnesses are tested and labeled with a QR code upon the Client’s request, ensuring batch tracking and providing information on when and with which program the harness was tested. This allows us to maintain full traceability, even when the harness is removed from the box by our Client and installed in the device.

Quality monitoring

For us, integrating quality into the process means minimizing the need for inspections while ensuring zero defects. During the assembly process, we achieve this through specially designed workstations equipped with Poka Yoke systems, which assist our operators and eliminate the possibility of errors. The final stage includes advanced electrical tests, both low and high voltage, to guarantee the reliability of each product.

A partner in the production of electrical wiring harnesses

Would you like to learn more about our electrical wiring harness assembly capabilities or get a project quote?

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